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Services en plasturgie (translation in progress)
Casting moulding machines
Thermoforming
Moulding machines
Cushioning foams
Welding
Rotomoulding
Extrusion
Tailored Service
Repair and servicing
Plastic materials
Processing machines
Moulding machines
Refractory quality analyses
Manufacturing software


Welding :

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DC SERIES - DIFFUSION-COOLED CO2 SLAB LASER WELDER

DC SERIES - DIFFUSION-COOLED CO2 SLAB LASER WELDER

CO2 Slab Laser - DC Series General Information Whether it’s cutting, welding or surface treatment – ROFIN’s diffusion-cooled CO2 Slab Lasers are the perfect tool to handle any task. The revolutionary, patented design offers significant advantages for maximum operation: no moving parts, consumable optics, or turbine gas is needed. The integrated gas bottle last approximately 15 months. These key features significantly reduces service requirements and cost of ownership. In addition, the fastest cuts and deepest welds are made possible with the outstanding beam quality of K>0.9. >>>
View the product on rofin.co.uk Rofin-Baasel UK Ltd
AUTOMATIC ROLL FEED HF PLASTIC WELDING MACHINE - AT10

AUTOMATIC ROLL FEED HF PLASTIC WELDING MACHINE - AT10

The AT-10 is one of the latest developments in the automation of HF plastic welding. Best features from different plastic welders have been incorporated in to the design of this extremely accurate and fast response welder. The mainframe supports the press, a top mounted generator and control panel making this machine extremely compact. The indexing unit is bolted to the mainframe and consists of a simple harmonic indexer with a soft but positive clamping action which can pull up to 6 rolls of film simultaneously. The soft clamp will adjust to the non-uniform contour of multi layer film. The roll holder consists of four unique horizontal single mounted mandrels which permit quick and easy loading of rolls with suitable guides and independent end of roll trip with indicator. Services 380 - 440V 3 phase 50Hz electrical supply 10 bar air supply Optional extras Extra roll holders Heated platen Cooled platen 7 day timer switch Mechanical Specification Construction Modular. Fabricated steel frame, panels and guards Press Pneumatically activated Press stroke Adjustable from 50mm to 150mm Clamping force 1800Kg Index Hydro pneumatic, adjustable from 0 to 900mm Index accuracy Better than 0.2mm Rotating barrier Loop length 8 Metres Roll holder 4 rolls, W 600mm, diameter 300mm Electrical Specifications Maximum power output 10Kw Full load consumption 14A per phase Standby consumption 600W Mains protection Overload cut out Frequency 27.12 MHz Oscillator valve Ceramic Rectifier Solid state Process timers Synchronous motor type Control chassis printed circuit : plug in relays Dimensions Maximum length 5.2M Maximum width 1.3M Maximum height 1.9M Platen size D 900mm, W 600mm Weight 1150Kg Features Modular construction, printed circuit chassis using plug-in relays End of roll: Independent trip indicator and bypass for each roll Index: Simple, harmonic action will not snatch film Soft film clamps to protect film Rotating barrier for good film support Side mandrel for ease of roll loading Extremely compact top mounted generator Synchronous pre-weld, weld and dwell timers Over load and over temperature protection Built in air filter and air lubricator Built in ultra fast arc limiter Accuracy better than 0.2mm >>>
View the product on relco.co.uk Relco UK Ltd
IN MOULD WELDING (IMW)

IN MOULD WELDING (IMW)

This unique new method will allow complex plastic parts to be moulded and welded together in one simple process with no secondary operation required. Initial product trials have included automotive power steering reservoirs in nylon which traditionally have been manufactured in three stages and components for the medical/pharmaceutical and white goods markets are on-going using other materials including polypropylene and glass-filled nylon. The new process involves the mould tool closing and the first injection stroke taking place producing the male and female parts of the vessel. The mould tool opens and the two parts can be seen in the press mis-aligned. The feed systems are removed and one half of the tool rotates, aligning the male and female parts. A robotic arm then inserts the filter. The tool closes for the second time and a further injection moulding action takes place to create the in mould weld. The fully assembled component is then ejected from the tool and inspected ready for despatch >>>
View the product on birkbys.co.uk Birkby's Plastics Ltd
ULTRASONIC WELDING

ULTRASONIC WELDING

Ultrasonic welding has proved an excellent alternative to using adhesives, heat staking or use of fasteners. We can advise on special design of components to facilitate use of this technique. Metal inserts can also be ultrasonically inserted into the plastic component. We can provide special tooling required for ultrasonic welding, however, on some applications, standard Tooling may also be used >>>
View the product on deplastics.co.uk D & E Plastics Ltd
GEAR-DRIVEN ROTARY TABLES FOR SMALL DIAMETER

GEAR-DRIVEN ROTARY TABLES FOR SMALL DIAMETER

The cantilevered turntable can either be welded from standardized segments or have a spoked design. The centre console with externally-toothed four-point mounting is fixed to the hall floor and bedded in mortar. Force is transmitted via a gear drive beneath the rotary table. Principle Rotary tables are used in various fields of application. The systems permit different modes of operation, e.g. indexing, continuous, or continuous with foam stop. Technology A pipe loop is installed on the rotary table for supply of operating fluids. The fluids are fed by means of slip ring bodies and a rotary distributor on the rotary table. The mould carriers and moulds can be fixed horizontally or vertically. The means of fastening can be adapted to customers’ needs. The mould carrier can be controlled from either a centralized or decentralized control unit. Customer benefits The rotary tables are robust and only require low maintenance. Various plant configurations can be achieved by the integration of ancillary equipment such as robots, suction, etc. Required maintenance is low thanks to the central gear drive and the automatic lubrication. The central drive also makes the systems particularly compact. The technical data of the rotary table are adapted to requirements. The rotary table is very precisely positioned by means of the absolute position sensor system. The mould carrier can be equipped with its own drive or operated externally. Various safety concepts are available. The safety-relevant mould-carrier and mould functions are automatically disconnected in the operating area >>>
View the product on kraussmaffei.co.uk Krauss Maffei Uk Ltd
ULTRASONIC WELDING

ULTRASONIC WELDING

At Moorland Plastics Barnsley we have three Ultrasonic Welding Machines of various sizes to complement our Moulding & Assembly work. Ultrasonic Welding is an ideal method of joining different materials together as an alternative to conventional nuts, bolts and adhesives. Ultrasonic Welding application is ideal where any safety problems may occur relating to toxicity and inflammability. >>>
View the product on moorlandplastics.co.uk Moorland Plastics
DIODE LASER WELDING - DL SERIES

DIODE LASER WELDING - DL SERIES

General Information Optimized cooling concepts and diode stack management allow the laser to achieve the same power levels as conventional gas or solid-state lasers, but at a fraction of the size. With wall plug efficiencies of up to 30 % and virtually maintenance-free construction, ROFIN Diode lasers are an inexpensive manufacturing tool with low running costs. ROFIN DL-Q series Available in various wavelengths, the DL-Q series is highly adaptable to applications such as welding, cladding, brazing, and surface treatment. The beam can be focused to rectangle, nearly square, and round geometries. ROFIN DL-R series The diode lasers of the DL-R series have a rectangular beam geometry developed specifically for the hardening process. Thanks to the homogenized beam profile and its resulting uniform energy distribution, various different hardening techniques can be accomplished quickly and reliably. >>>
View the product on rofin.co.uk Rofin-Baasel UK Ltd
FOOT PEDAL PLASTIC WELDING SYSTEM - F35 - F50

FOOT PEDAL PLASTIC WELDING SYSTEM - F35 - F50

The F35 is the basic module in the family of machines which can be adapted as production requirements change, e.g. modify to pneumatic, add shuttle trays, rotary index table and / or automatic roll feed systems. The equipment is robustly constructed with a very positive steel head mounting slide formed with a double V mechanism designed for accuracy and long life. For seaming type work, a small tool mount is recommended, giving good visibility and access of the work area. Alternatively for other applications an appropriate large mount can be supplied, giving rigid support over a wide tool area. Facilities are also available to increase the throat space, where excess materials have to be positioned behind the tooling. The F50 is an uprated version of the F35, dimensionally identical but with an output rating of 4.8Kw Services 380 - 440V 3 phase 50Hz electrical supply (single phase version available) 10 Amps per phase Mechanical Specification Stroke Adjustable up to 50mm Depth of sink Adjustable micrometer Daylight Adjustable up to 140mm Pressure Adjustable to 290Kg Press Easy action through pedal / toggle Construction Fabricated steel frame & cladding with cast aluminium head etc. Electrical Specification Maximum power output 3.5Kw or 4.8Kw (F-50) Frequency Stabilised 27.12MHz +- 0.6% Oscillator type Cavity with ceramic valve Rectifiers Solid state Maximum line current 10A per phase Control circuit Single plug-in printed circuit board using solid state logic circuitry Timer Synchronous type weld counter Press button Optional interlock for added safety Dimensions Work table 660mm x 406mm Working height 840mm Overall height 1730mm Weight 250Kg Features H.F. Overload protection with warning light and reset button Mains On / Off switch with automatic overload protection 24V control circuit based on easily exchangeable PCB's and solid state circuitry Built in Arc sensor - ultra sensitive and fast action Many options to enhance productivity Easy action to reduce operator fatigue >>>
View the product on relco.co.uk Relco UK Ltd
HARLOW KERB

HARLOW KERB

An Award Winning design of kerb, which is bolt down as an alternative to surface laid concrete kerbs. Each length is secured with 3 fixings, which are through bolt anchors for concrete and coach screw/RediPlug for tarmac. Harlow Kerb is quick to install, requires no excavation and is for permanent or relocatable use. This product was originally developed for the specific requirements of Harlow with their particular type of road construction but is now used in many applications. >>>
View the product on rediweld.co.uk Rediweld
SCX SERIES - SEALED-OFF CO2 LASER

SCX SERIES - SEALED-OFF CO2 LASER

SC Series General info The new range of products is based on sealed gas laser expertise and proprietary diffusion-cooled Slab laser technology. The SC lasers are typically used for cutting of non-metals (paper, glass, plastics) and metals, rapid prototyping and marking applications. Due to its compact and simple design the ROFIN SC Series is suitable for integration into most processing systems. >>>
View the product on rofin.co.uk Rofin-Baasel UK Ltd
FRAME PRESS HF WELDING MACHINES - RWA35 - RWA50 - RWA70

FRAME PRESS HF WELDING MACHINES - RWA35 - RWA50 - RWA70

The RWA range of C Frame Press HF welding machines are available in a variety of configurations and power settings making them ideal for most applications. The standard machine features high accuracy twin side loading trays with independent control stations (as shown here) but the machine can be built without any trays, with a single front loading tray or with a 180 degree two station rotary table. As with all Relco welding machines, the HF generator is built into the press minimising floor space required and greatly reducing HF emissions. The RWA welder comes in a choice of three generator power ratings; 3.5kW, 5.0kW and 7.0kW. All generators benefit from the unique Relco AutoTune power control system which regulates the power output of the generator onto the welding head automatically throughout the welding cycle. This produces improved quality welding and also reduces weld times and reject rates leading to increases in productivity, some of our customers have reported productivity gains of over 25% following the introduction of an AutoTune system. A full range of optional extras is available with the RWA machine including thermostatically controlled heated platen, twin stage pressure control and custom size platens. Supplies 380-440v. 3 Phase 50Hz 20 Amps per Phase Specification Twin Tray "C" press Twin push button operation Operating frequency 27.12MHz Mains on / off switch with automatic overload cut-off Mains on, R.F on indicators Automatic R.F. Overload protection with warning light and reset button Preweld, weld & dwell process timers - synchronous motor type AutoTune power Control System Output power meter R.F. on / off switch 5 digit resettable counter Independent e-stop circuit Start, stop, reset push buttons Pneumatic pressure control and indicator - operates on 4-10 Bar Automatic air filter and lubricator (self drain) fitted as standard Features AutoTune power control for highefficiency Low tray height, reducing operator fatigue Plug in PCB's and relays for easy servicing Grid switching to eliminate contactor wear Ultra-sensitive arc limiting to extend tool life Integral generator reduces floor space Electronic height control reduces setting time Optional heated platen for improved welding on rigid PVC Optional power trays for minimum operator effort Logic circuitry to safeguard work and the operator 24V control circuitry for additional operator safety >>>
View the product on relco.co.uk Relco UK Ltd
SOLID-STATE LASER - DP SERIES

SOLID-STATE LASER - DP SERIES

General Info The diode-pumped Nd:YAG rod lasers of the DP Series replaces the the earlier, well-established CW lamp pumped series. Rofin-Sinar has a long successful history in solid state lasers, and many years experience manufacturing high power laser diode modules. This has led to the DP series, designed as a rugged, industrial product for multi-shift operation. Diode pumped Nd:YAG lasers are a reliable and economical tool for a wide range of applications, including cutting and welding. The key features of the DP Series are a diode lifetime exceeding 10,000 hours, high electrical efficiency and excellent beam quality. >>>
View the product on rofin.co.uk Rofin-Baasel UK Ltd
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