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4 products
AP1000 DIGITAL TACHOMETER
Field programmable panel mount meter
• Displays rates from 0-9,999 or Time in Process (TIP)
• Simple installation and calibration
• Easy-to-read high efficiency LED display
• ETL approved to
applicable UL and CSA standards
• Optional voltages available from stock
• 5 Year Limited Warranty on speed switches, sensors
and ratemeters*
* Contact factory for more information
Description
The AP1000 Series Digital Tachometer System combines accuracy and reliability in a rugged, compact housing. Each
tachometer system includes a pulser disc (or optional split-collar pulser wrap), a digital sensor with mounting bracket, and a
panel-mount display with a built-in power supply. The AP1000 is completely field programmable, and offers simple set up
and calibration for use in a wide variety of monitoring and process control applications.
Principle of Operation
The AP1000 is supplied with a shaft-end mounted pulser disc or split collar pulser wrap, which generates an alternating
magnetic field that is picked up by the large gap Hall-Effect sensor. The sensor transmits this signal as a digital pulse to the
AP1000 via a 3-conductor shielded cable. The AP1000 translates this signal into Hertz or other desired programmable user
units such as RPM, FPM, GPM, or Time in Process (TIP) and displays them on the front panel LEDs. Electro-Sensors’ products
bring efficiency and safety to your operations by preventing machine damage, product waste and costly downtime.
Large-Gap Sensor Installation
The standard sensor is supplied with a mounting bracket and
two jam nuts. The optional explosionproof sensor is supplied
with a slotted mounting bracket, also easily adjustable.
Sensors should be installed allowing the center of the
magnets to pass in front of the center of the sensing head
during rotation. The gap distance between the sensor and
disc or wrap (Dimension A Figures 1 & 2) is 3/8" ± 1/8". When
using a standard 4" pulser disc, the center of the magnetized
area of the disc (Dimension B in figure 1) is 1-3/4" from the
center hole of the disc.
Available Options
• Explosionproof 907 Sensing Head.
• Split collar pulser wrap for when end of shaft is
inaccessible. Wraps available in the following materials:
° PVC
° Aluminum
° Stainless steel.
• Stainless Steel Disc-Guard.
• EZ100 Easy Mount Bracket Assembly for use with 907
Specifications • AP1000 Digital Tachometer
Input Power
Standard .................................................. 115 Vac, 60 Hz
Optional .................................................... 230 Vac, 24 Vac, 12 Vac,
24 Vdc, 12 Vdc
Input Signal
Type ............................................................. NPN open collector, PNP,
magnetic pickup, logic level
Pull-up ........................................................ 2.2K Ohms
Frequency range ............................... 0.01 Hz – 9,999 Hz
Sensor supply...................................... 10 Vdc @ 50 mA max
Display
Type ............................................................. 0.3" height segmented LED
Resolution .............................................. 4 Digits
Accuracy ................................................. ±1 Digit
Physical/Environmental
Enclosure ................................................. Noryl 255
Tachometer operating
temperature ......................................... 0oC to +70oC*
Storage temperature ................... -65oC to +70oC
Tachometer mounting................. Panel mount
General Specifications
906 Sensor .............................................. Aluminum 3/4" – 16 UNF body
with 10' of 3-conductor
shielded cable
907 Sensor .............................................. Cast aluminum, CSA approved.
Meets UL Class I, Group D;
Class II, Groups E, F, G; Class III
255 Pulser Disc .................................... Nylon® 12, 4" diameter, 16
alternating magnetic poles
Gap distance ........................................ 3/8" ± 1/8"
Sensor Operating
temperature ......................................... -40oC to +60oC*
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Electro-Sensors
H100T ANALOG TACHOMETER
Easy-to-read display scaled in desired user units
• 4-inch wide meter readout
• Simple installation and calibration
• ± 2% accuracy
• ± 0.1% repeatability
• Taut band meter movement
• Optional
voltages available from stock
Description
The H100T Analog Tachometer is a complete system that provides a linear visual indication of rates as low as 25 RPM full
scale. Each tachometer system includes a pulser disc (or optional split collar pulser wrap), a digital sensor with mounting
bracket, and a panel-mount display with built-in power supply. The H100T has three switch selectable ranges of 0-50 RPM,
0-500 RPM, 0-5,000 RPM, with an accuracy of ± 2%. The easy-to-read display with 4" wide 50-division scale can be factory
set to read out in desired engineering units.
Principle of Operation
The H100T is supplied with a shaft-end mounted pulser disc or split collar pulser wrap, which generates an alternating magnetic
field that is picked up by the large gap Hall-Effect sensor. The sensor transmits this signal as a digital pulse to the H100T via
a 3-conductor shielded cable where it is converted to an analog readout directly proportional to the shaft speed. Electro-
Sensors’ products bring efficiency and safety to your operations by preventing machine damage, product waste, and costly
downtime.
Large-Gap Sensor Installation
The standard sensor is supplied with a mounting bracket and
two jam nuts and is easily adjustable to achieve the proper
gap distance. The optional explosionproof sensor is supplied
with a slotted mounting bracket, also easily adjustable.
Sensors should be installed allowing the center of the magnets
to pass in front of the center of the sensing head during
rotation. The gap distance between the sensor and the disc or
wrap (Dimension A in the shown below) is 3/8" ± 1/8". When
using a standard 4" disc, the center of the magnetized area of
the disc (Dimension B in shown below) is 1-3/4" from the
center hole of the disc.
Available Options
• Explosionproof 907 Sensing Head.
• Split collar pulser wrap for when end of shaft is
inaccessible. Wraps available in the following materials:
o PVC
o Aluminum
o Stainless steel
• EZ100 Easy Mount Bracket Assembly for use with 907
Series explosionproof sensors (Figure 3 below).
Specifications • H100T
Input P Power
Standard ......................................... 115 Vac, 60 Hz
Optional ............................................ 230 Vac, 24 Vac, 24 Vdc, 12 Vdc
Input Signal
Type ................................................. NPN Open collector, logic
Pull-Up ............................................. 2.2K Ohms
Frequency ...................................... 800 Hz maximum
Pulse Width ................................... 100 µsec minimum
Sensor Supply ............................... 15 Vdc @ 50 mA max
Displa Display
Type ................................................. Analog needle pointer
Scale Size ....................................... 4"
Movement ...................................... Taut band
Resolution ...................................... 50 Graduations
Accuracy ........................................ ± 2% of full scale
Repeatability ................................ ± 0.1%
Calibration adjustment .............. 15-turn potentiometer
Ranges ............................................. 0-50 rpm, 0-500 rpm, and
0-5,000 rpm switch selectable
Low speed filtering ..................... Switch selectable
Scaling ............................................. To customer specifications
Physical/Environmental
Enclosure ........................................ Molded phenolic with glass
window
Operating temperature ............. 0oC to +65oC*
Storage temperature ................. -20oC to +65oC
Tachometer mounting .............. Panel mount
Gene General al Specif ic icat at ations ions
906 Sensor ..................................... Aluminum 3/4" – 16 UNF
body with 10' of 3-conductor
shielded cable
907 Sensor ..................................... Cast aluminum, CSA approved.
Meets UL Class I, Group D;
Class II, Groups E, F, G; Class III
255 Pulser disc ............................. Nylon® 12, 4" diameter, 16
magnetic poles
Gap distance ................................. 3/8" ± 1/8"
Operating temperature ............. -40°C to +60°C*
>>>
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Electro-Sensors
HH100 MULTI-FUNCTION DIGITAL TACHOMETER
• Measures from 1 RPM to 99,999 RPM.
• Accuracy of 0.02% with a resolution of 0.01 RPM.
• Contact or non-contact measuring in user units.
• Measure RPM, surface speed and length.
• Rugged and
lightweight design.
• NIST certification included.
• Built-in memory function.
• 2-year warranty.
Description
The Electro-Sensors, Inc. HH100 Combination Hand-Held Digital Tachometer combines the best features of both contact and non-contact
models to accurately measure RPM, surface speed and length. When using the non-contact mode, rotational speed (RPM) is measured
using a visible beam of light. The HH100 can be up to 14 inches away from the small piece of reflective tape that is affixed to the
rotating element. In the contact operating mode, the speed is sensed by directly contacting the rotating device using one of the
contact adapters supplied with the instrument. In other applications where surface or linear speeds are to be measured, the universal
wheel is used for direct readout of feet/min, meters/min or inches/min, as selected by the end user. The HH100 can also be used to
measure the accumulated total of continuously running material such as paper, wire being wound on a spool or to check the calibration
of on-line counters and totalizers. The HH100's rugged construction, portability and outstanding features make it an ideal choice for
maintenance personnel, machine operators or others in a wide variety of machinery and material handling applications. The HH100
uses the latest microprocessor technology and is backed by an industry-leading, two-year warranty.
Measuring Ranges
RPM................................................................ 1.00 - 99,999 rpm (non-contact)
1.00 - 19,999 rpm (contact)
Surface Speed ...................................... 0.30 - 6,500 feet/minute
0.10 - 1,999 meters/minute
4.0 - 78,000 inches/minute
Length.......................................................... 0.01 - 99,999 feet
0.02 - 99,999 meters
1.0 - 99,999 inches
Resolution ................................................ 0.01 from 0 - 100
0.1 from 100 - 1,000
1 from 1000 - 99,999
Accuracy.................................................... ± 0.02% of reading or 1 digit
Display ........................................................ 5 Digit LCD, 10mm high
Decimal Point ........................................ Automatic
Memory System ................................ Maximum, Minimum, & Last
Reading (retained in memory
for the life of batteries)
Measurement System
Non-Contact............................................ Visible LED Light Beam
Contact........................................................ Contact Adapter
Engineering Units
RPM................................................................ RPM
Surface Speed ...................................... Feet/min, Inches/min & Meters/min
Length.......................................................... Feet, Inches, Meters
Sensing Distance ................................ Up to 14 Inches (350mm)
Display Update Time........................ 0.5 Second or One Measuring Period.
Auto Power Off .................................... After 30 Seconds of Non-Use
(minimum, maximum and last
reading retained in memory).
Battery Life .............................................. 20 Hours Continuous Use
Weight ........................................................ 6 Ounces (170 grams)
Housing Material ................................ ABS Plastic
Operating Temperature ................ 32° F to +122° F (0° C to +50° C)
Storage Temperature...................... -4° F to +150° F (-20° C to +70° C)
Accessories Included ...................... Contact Adaptor, Cone Tip, Universal
Surface Speed Wheel with Integrated
Funnel Tip Adapter, Reflective Tape,
Operating Instructions and Foam-Fitted
Hard-Plastic Carrying Case.
Optional Accessories ...................... Shaft Extension, 3.15 Inches (80mm)
Warranty .................................................. 2 Years
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Electro-Sensors
TR5000 RATEMETER TACHOMETER
• Displays rate, time in process, ratio, sum, difference, or draw.
• Completely field adjustable.
• Full diagnostic functions.
• Three programmable transistor set point outputs.
• Three programmable
AC inputs.
• Start delay and set point delays.
• Non-volatile memory.
• NEMA 4 faceplate.
• Keypad lockout.
Description
The TR5000 is a full logic control process ratemeter that can display up to three separate values of rate and compare them to
programmable set points. Rates A & B can be programmed by the user for speed or time in process. Rate C allows the user to display
a relationship between rates A & B. This can be a Ratio (A/B), Sum (A+B), Difference (A-B) or Draw (A-B)/B. A ratio is typically used in
blending and mixing applications. The sum and difference are commonly used when the operator needs to display the combined
output of two separate but related processes. Draw is commonly used in web handling systems, such as plastic or wire, to indicate
the thickness or stretch of the material being processed.
Principle of Operation
The TR5000 is supplied with a shaft mounted magnetic disc or optional pulser wrap, which generates 8 pulses per revolution with our
standard non-contact sensor. The sensor transmits the speed as a digital pulse frequency to the TR5000 via a three conductor shielded
cable. The TR5000 then compares this frequency signal to its programming and determines the appropriate set point output state and
display value. The TR5000 features three transistor outputs that can be set within any of the three rates A, B, or C. These outputs can be
programmed to latch (requiring a manual reset), or stay active only when the set point condition is present. The TR5000 set point delay
allows the user to program how long the set point must be exceeded before the set point output activates.
Large-Gap Sensor Installation
The standard sensor is supplied with a mounting bracket and two jam
nuts. The optional explosionproof sensor is supplied with a slotted
mounting bracket, also easily adjustable. Sensors should be installed
allowing the center of the magnets to pass in front of the center of the
sensing head during rotation. The gap distance between the sensor and
disc or wrap (Dimension A shown opposite) is 3/8" ± 1/8". When using a
standard 4" pulser disc, the center of the magnetized area of the disc
(Dimension B shown opposite) is 1-3/4" from the center hole of the disc.
Available Options:
• 4-20 mA Output can be programmed to represent any of the three
rates: A, B, or C. The 4-20 mA output can be scaled to reflect any area of
the range, including operations requiring an inverse output.
• Up to three programmable relay contact outputs rated 250 Vac, 30 Vdc
at 5 amps resistive load.
The TR5000 is a multi-purpose tachometer, featuring multiple display
options and set point outputs. It can display as a time-based tach, ratio
tach, time in process tach, summing tach or subtracting tach. The three
programmable outputs can be programmed to give an indication or
enable other machine functions based on the tachometer’s logic.
Entering Variables Into the TR5000
To change a variable, press the VAR key. The PROG LED will
light, and the displaywill read PR, followed by the presently
selected variable number. Press the ? or ? keys to change the
value of the 1’s location to the desired variable number. Then
use the key to move to the 10’s position and change the
value of the desired number. Press the ENTER key and the
selected variable’s value will be displayed, and the 1’s location
will flash in the display window. Press the ? or ? keys to
change the value of the 1’s location. Use the or keys to
move to the 10’s, 100’s, 1000’s or 10,000’s position (the selected
position will flash) and then use the ? or ? keys to change the
value. If the entry is a negative number, the 10,000 position
must be used to enter the minus sign. The minus is found
between the 0 and 9 while scrolling through the numbers. Only
variables that allow a negative number will allow this. To add a
decimal point, press the • key. The decimal point will scroll from
right to left one digit each time the • key is pressed. Press the
ENTER key to enter the new value. Pressing the VAR key
without pressing ENTER will keep the old value and return the
tach to the readout mode.
Note: The variables are protected by Variable 00 - Security Code. You
may viewvariables but cannot change them unless the correct security
code is entered.
Specifications • TR5000
Input Power
Voltage ............................................................ 115 Vac, 7 VA, 1/16 amp External Fuse
Recommended, 230 Vac Optional
Sensor Input................................................ Switch Selectable
NPN Open Collector .............................. 2200 Ohm Pull Up to 12 Vdc,
2.5 Volt Trigger level
PNP Open Collector................................ 2200 Ohm Pull Down,
2.5 Volt Trigger Level
Logic Level .................................................... 2.5 Volt Trigger level
Magnetic Pickup ...................................... 150 mv Peak to Peak Minimum
Signal, 50 mv Trigger Level
Maximum Frequency.......................... 20,000 Hz
Minimum Frequency............................ 0.01 Hz
Sensor Supply............................................ 12 Vdc Unreg., 100 mA Max.
External Control I/O
Std. Inputs .................................................... 3 Programmable AC Switch Inputs
Std. Set Point Outputs ........................ 3 Programmable, Open Collector
Transistors, 30 Vdc 150 mA Max.
Opt. Set Point Outputs........................ 3 Programmable N.O. Contacts, Rated
250 Vac 5 A, 30 Vdc 5 A Resistive Load
Opt. Analog Output .............................. 1 Programmable 4-20 mA Output, 12 bits
Operational
Accuracy ........................................................ 0.01%
Response Time ........................................ Minimum 0.02 Seconds
Control Range............................................ Default 500 to 1. Can be programmed
as high as 10,000 to 1, lower if desired.
Modes of Operation.............................. Speed, Time in Process, Ratio,
Sum, Difference, Draw.
Set Point Presets...................................... 3 programmable as Over or
Under of Rate A, B, or C
Display Update Time ............................ 0.5 Second Update Time
Mechanical
Enclosure........................................................ ABS Plastic 94V-O
Keypad ............................................................ Polycarbonate Tactile Switch Pad,
Chemical Resistant, Splashproof (NEMA 4)
Display.............................................................. 5 Digit, 0.3” Height, Seven
Segment Displays, 5 Status LEDs
Operating Temperature .................... 0° C to +50° C (32° F to 122° F)
Humidity ........................................................ 0% to 90% Non-Condensing
Dimensions.................................. 3.10" W x 4.85" H x 6.25" L
Panel Cutout .............................. 2.61" Wx 4.31" H
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Electro-Sensors
