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CAST ALUMINIUM AND CAST BRONZE HEATER

CAST ALUMINIUM AND CAST BRONZE HEATER

Cast Aluminium and Cast Bronze heaters offer optimum heat transfer directly to the contact surface These heaters are usually custom designed in house using state of the art cad ware alongside many years experience to obtain maximum heater life. Every shape and size can be manufactured in our modern patternshop and foundry, before being fully machined in our machine shop prior to termination at final assembly. There are many terminations available from Metric to American threads, high temperature leads to high temperature plug and socket arrangements. They can be designed as heater only, water/oil cooled or air cooled. Insulated or un-insulated cowls are available in sheet steel or Cast Aluminium. Recommended Limits Watt density:- Cast Aluminium 30W/Sq inch,4.7W/Sq cm Cast Bronze 45W/Sq inch, 7W/Sq cm. Temperature:- Cast Aluminium 400C Cast Bronze 650C Applications • Extruder Barrels • Extrusion Die Heads • Blow Moulding machines • Packaging • Food warming • Glue pots • Rubber presses • Window machines • Transfer machines Liquid cooled applications These units are designed and manufactured using the highest quality heavy walled alloy tubing for maximum thermal shock resistance. They are available with straight tube connection or threaded connectors. These units offer many advantages including: • Maximum thermal conductivity • Uniform heating of contact surface • Fast, effective cooling control • Excellent mechanical strength • Extremely reliable unit • Simple to fit • Available with cowls for maximum energy conservation Air cooled applications Lectroheat still hold many original designs and drawings from the very first finned heaters supplied to the Extruder industry. This experience has evolved into complete insulated units which can also be supplied with top quality blowers ready to install straight onto the extruder barrel. The design offers the maximum surface area for optimum cooling efficiency and minimum energy loss. Our in house design team have the capability to manufacture complete lines for renewal of existing air cooled lines or for the conversion of older water cooled extruders. Our facility allows us to manufacture a wide range of sizes to suit the smallest extruder up to the largest. Cowls can be insulated or un-insulated in Aluminium coated mild steel or Stainless Steel, they can also be supplied in Cast Aluminium or Cast Bronze for areas where a more robust unit is required. Installation Recommendations Surface to be heated must be clean from contamination, smooth and compatible to the machined surface of the heater. Water fittings must be free from leaks, threaded connectors are the most common way of ensuring this. Heater must be seated correctly and securely clamped to the extruder barrel. After initial warm up to operating temperature, the heaters should be isolated from the electricity supply and re-tightened to compensate for thermal expansion. All connections should be made with suitable high temperature wiring. Terminal enclosures can be provided up to IP65 for ease of wiring and operator safety. All units must be adequately earthed. Maintenance Heaters must be disconnected from supply before any maintenance is carried out. Electrical connections should be periodically checked to prevent arcing which could damage the heater terminals Heater clamping arrangements should be checked regularly and re-tightened when required. Required details for quotation purposes Inside diameter Outside Diameter Width of heater Termination positions Termination type Air/Water cooled Wattage and Voltage >>>
View the product on lectroheat.com Lectroheat Industrial Heating Ltd.
MICA INSULATED BAND HEATER

MICA INSULATED BAND HEATER

Mica insulated band heaters can be supplied in numerous shapes and sizes. They are flexible, inexpensive and very reliable. They comprise of the highest quality materials and are simple to fit with their integral clamping arrangements. Mica band heaters can be insulated, giving a saving of over 10% in energy consumption. Many types of termination are available, including 3-pin euro plug, threaded post type terminals and sheet metal terminal enclosures. Applications • Process heating requiring temperatures up to 300C. • Plastic injection moulding machines. • Maintaining or adding additional heat to cylindrical pipes, dies or flanges. • Packaging machinery. • Chemical and food processing. Mica band heaters are available in sizes ranging from .75” diameter to 40” diameter and can be supplied in 1-piece, 2-piece or 3-piece construction to facilitate 3-phase applications. Stock nozzle heaters are also available at a very competitive price on a next day delivery. Please see list for sizes available. Barrel heaters can be supplied with many combinations of holes and cutouts. They can be round, flat or box section, in coated mild steel or stainless steel. >>>
View the product on lectroheat.com Lectroheat Industrial Heating Ltd.
OIL LANCE UNIGRESS ZL FOR KILN FIRING SYSTEMS

OIL LANCE UNIGRESS ZL FOR KILN FIRING SYSTEMS

The UNIGRESS ZL high pressure fuel atomizer lances are designed for regular forward flow but also for the more professional forward/return flow control mode. This enables kiln burner oil operation without nozzle change due to a total control range of 1 : 8 on forward/return flow control mode. Precondition: Also the fuel oil valve train (as control unit) must be designed to be operated in forward/return flow control mode as UNITHERM_CEMCON provides. Forward flow operation ? mode for normal burner operation with high burner capacity. In this mode the fuel oil enters the oil lance through both the axial oil connection and the radial oil connection, and is thus fed through both channels into the lance nozzle. In forward flow operation the oil is fed parallel to the atomiser nozzle (radial and axial). (When the fuel oil valve train is not designed for return flow operation a nozzle change is necessary for lower load.) Return flow operation a special mode for start up and low burner capacity. In this mode the oil lance operates as a return flow lance, i.e. fuel oil only enters the oil lance through the radial oil connection and is fed to the burner nozzle via the radial oil channel. Excess oil is then returned to the axial oil connection of the oil lance via the axial channel. Return flow back to tank separately is controlled with a control valve on valve train. (Return flow operation is only possible when the fuel oil valve train is designed therefore.) A special feature of the UNIGRESS ZL oil lance is the manual adjustable piston to shut or open radial slots situated on the nozzle insert for radial oil. This sophisticated design enables: a total control range of 1 : 15 and a possibility for flame shape adjustment on forward flow mode. • Adjusting device for internal lance piston • Scale for adjustable piston • Radial oil connection • Axial oil connection >>>
View the product on unitherm.co.at UNITHERM CEMCON
TUBULAR HEATER

TUBULAR HEATER

Lectroheat offer a fast and efficient supply of top quality tubular heaters. Manufactured to individual customer specifications, they offer an efficient, fast heat source directly where required. Manufactured from many materials, they can operate at temperatures up to 870C. They can be preformed to customer design or can be easily formed on site to enable instant heat to many surfaces such as fluid tanks, pipes or can be used as a radiant heat source. Below is a table of different sheath materials. Steel. Max. Temp. 400C Stainless Steel. 650C Incoloy‚ 800. 870C >>>
View the product on lectroheat.com Lectroheat Industrial Heating Ltd.
WASTE OIL LANCE UNIGRESS-DDM/X FOR KILN FIRING SYSTEMS

WASTE OIL LANCE UNIGRESS-DDM/X FOR KILN FIRING SYSTEMS

The UNIGRESS DDM/X oil lance series are designed as waste fuel oil lances using compressed air (or steam) for atomisation. The design allows to burn liquid waste fuels with high or low viscosities, with or without solid particles. The lance is to be used on rotary kiln or calciner burners. Construction details Waste oil is supplied via a central pipe which is surrounded by an outer pipe for compressed air feeding (alternatively steam). Oil flows straight through one single nozzle-bore designed with a minimum diameter of 6 mm. Compressed air (or steam) is introduced through bores at a conical part of the nozzle for atomisation. The control range depends on the speed controlled pump installation. This special design has no internal parts. Therefore oil contaminated with solid particles can be fired without particles blocking. Low wear and low pressure losses are additional design benefits. • Bores for fuel atomising • Straight nozzle-bore to prevent particle blocking >>>
View the product on unitherm.co.at UNITHERM CEMCON


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