Selection of 86 products among
213
INJECTION MOULDING MACHINES - VECTOR SERIES
New series of large tonnage machines with full implementation of the CAN bus solution successfully applied to the medium tonnage CANBIO series. Combines the advantages of the preceding series, an
electric motor with vectorial control for screw rotation and low energy consumption, with those of the CANBIO series in a truly new, original machine.
Important advantages
The most important advantages of this system are
Bosch Hydraulics, Vectorial Inverters, Variable displacement pumps and Digital proportional valves - all with a CANbus interface for simplifying and broadening the potential for connections between the electronic control and the peripheral devices.
Digital magnetostrictive transducers with CANbus interface.
Overlapping of 3 phases (screw rotation, mould opening/ closing, ejection or cores) while maintaining the full performance and control of each movement.
Bi-metallic barrel and ceramic heater bands on all machines.
Height of machine axis from the ground only 1340 mm to improve access to the moulding area during assembly and moulding operations.
Maximum height of machine gates only 2100 mm to optimise use in combination with a robot - plinths available if items must exit from below.
Pivoting injection unit. Plasticising cylinder may be removed from above.
New parallel axis reduction gearbox, for the plasticising screw rotation, with ground gears to decrease noise levels and increase efficiency.
DIMI EL 2000 pivoting electronic control to improve visibility in the mould area during manual operation.
System of remote I/O modules.
Clamp unit electrical panel containing the electrical circuits for the mould unit (gate monitoring, I/O for command and reading of core limit switches, air blows and other devices), pneumatic gate system and centralised lubrication pump assembled directly on the clamp unit.
Hourly energy consumption for PP (MFI=12) moulding equal t
E (kWh) = 0,515 x M - 0,001 x M²
Where: E = energy consumed in one hour, in kWh
M = quantity of material (kg) moulded in one hour (applicable where M is between 60 and 200 kg).
Recycling filtering system and cooling system with stainless steel plate heat exchanger.
Compatible with the optional AMICO Teleservice system.
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View the product on negribossi.fr
Negri Bossi
VERTICAL LOCK INSERT MOULDING MACHINE
PCL produce a wide range of standard and special purpose vertical lock split line injection moulding machines, all of which have been specifically designed for insert moulding.
The machines can be
equipped with single station, sliding table, two station shuttle or multi-station rotary tables.
All of them feature direct hydraulic clamping, hydraulic ejection, two stage injection and are screw type, thereby facilitating the processing of a great variety of modern engineering materials including thermoset versions.
The shuttle type machines are designed so that the inserts can be hand loaded, which is particularly advantageous for moulding parts that have trailing leads etc., as used in the electrical plug manufacturing industry for example.
Alternatively, the rotary table machines are ideally suited to applications where automation equipment is to be fitted, or for multi operator use where two or more inserts are loaded into the same tools.
The full range of machines are PLC controlled and embody special design principles such as the 'C' frame configuration of the locking head assembly which eliminates any obstruction from tie bars in the moulding area.
Such features, along with high manufacturing standards, assure the user of a totally efficient and reliable full production machine for semi or fully automatic operation.
The hydraulic circuit is designed around the Cetop 3 range of valves, these being mounted in the valve compartment underneath the injection unit together with the pressure line filter, variable vane pump, proportional valve & oil tank.
Flow control valves are present in all the hydraulic lines enabling speeds to be set as required.
This results in a completely flexible system to suit most applications.
Proportional controlled injection pressure ensures consistent moulding performance.
The vane pump gives reliable performance while keeping noise levels down to a minimum.
The complete machine is programmable logic controlled for reliability.
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View the product on plantersclayton.com
Planters Clayton Ltd
RUBBER MOULDING - INJECTION AND COMPRESSION
We offer both compression and injection moulding. Our press capacity extends to 350 tonne clamping force, with platen sizes up to 900mm square. The materials we process, in black and colours,
include natural rubber and most synthetic rubbers - Nitrile, Neoprene, SBR, EPDM, Vamac and Fluoroelastomers etc.
We have experience in manufacturing a wide variety of general rubber components, rubber tiles and rubber to metal bonding.
COMPRESSION MOULDING - ELASTOMERS
Rediweld offers both compression and transfer compression moulding for a range of rubber materials such as Natural, Nitrile, EPDM and Chloroprene based compounds, as well as Silicones and Fluoroelastomers. Press capacity ranges from a small 10 tonne laboratory press to a large 340 tonne press with 914mm x 914mm platens.
INJECTION MOULDING - ELASTOMERS
For high production volumes we offer injection moulding, allowing us to maintain competiveness as the demand for parts increases. With multi-cavity tooling we can match our customer's changing requirements.
RUBBER TO METAL BONDING
We provide rubber to metal bonding services, typically to aluminium, steel or brass with a range of elastomers, including preparation of the metal parts where necessary.
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View the product on rediweld.co.uk
Rediweld
INJECTION MOLDING MACHINE - MAGNA TOGGLE
MAGNA TOGGLE
Injection Molding Machines
product from Milacron's Wolfpack engineering principles - designing customer needs in, complexity and costs out - the Magna T speeds changeovers, shortens
cycle times, and expands mold area within a compact, space-saving machine footprint.
Comprehensive equipment packaging adds value and versatility, including as standard such features as hydraulic core pull, robot interface, 3-stage air eject, quick change barrel and screw, barrier screws, and leveling pads.
State of the art proportional hydraulics, positioning accuracy to 0.001", closed-loop process control, and Xtreem PC-based open control meet needs for high precision and flexibility in high output production.
Available as Magna MT170, MT225, MT310 and MT450, they maximize the daylight area, platen size, clamp stroke, and distance between tie-bars.
Injection unit design provides exceptional process versatility with multiple injection units, unlimited A-B-C barrel and screw combinations, quick change "lift-out" barrel/screw, injection pressure up to 36,000 psi on A barrels, and 20:1 L/D or higher on all shot sizes.
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View the product on milacron.com
Uniloy Milacron UK Ltd
INJECTION MOULDING MACHINES - CANBIMAT SERIES
A brand new range of machines for multi-material moulding is now available due to the modular concept of the CANBIO line. Negri Bossi is producing this range of machines to meet the increasing
requirements of the market for "multi-shot" and "multi-colour" mouldings. The development of these new machines was greatly assisted by the simplicity and efficiency of the CANBIO range.
CANbus system has permitted the creation of a line of machines featuring a highly simplified multifunctional control system.
CANbus (Controller Area Network) is a control system originally designed by BOSCH for the automobile industry.
NEGRI BOSSI has an exclusive relationship of close collaboration with BOSCH which has permitted NEGRI BOSSI to develop hydraulic equipment suited for the system and produce the first ever line of fully digitally controlled injection machines.
The most important advantages
The most important advantages of this system are
simplified electronics, with a single CPU controlling both the operator interface and the machine cycle
use of a control system based on an industrial PC
elimination of all A/D and D/A analog cards between control, sensors and hydraulic components..
possibility of connecting additional I/O applications or optionals without overloading the system or existing equipment.
synchronous data transfer among items of equipment connected to the bus.
certain control functions (pressure and closed rings) are transferred directly to the devices which perform them (pumps and distributors).
direct transmission of post-pressure (injection) signal from transducers to pump.
use of magnetostrictive position transducers which transmit advanced information on position, speed and intervention points.
position transducers supply measurements directly in physical dimensions (mm, m/sec) with no further conversion.
significantly reduced number of wires and connections in the electrical system.
self-diagnosis of the entire electrical system.
simplified machine and production cycle settings.
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View the product on negribossi.fr
Negri Bossi
INJECTION MOULDING MACHINES - CANBEL SERIES
The new "all electric" series arises from Negri Bossi's experience of the specific application of CANbus technology and the use of electric drives for the plasticising phase in hydraulic machines,
combined with a series of innovative design solutions which put it in the vanguard of today's "all electric" products. These are not simply an alternative to the hydraulic machines, but a high performance range capable of satisfying the most diverse moulding requirements in an entirely standardised way. The only items common with the hydraulic series are the basic structure of the toggle and the system architecture built around the "CAN" field bus; all other parts of the machine are essentially new, and in some cases are covered by published or registered trademarks.
Injection unit
The patented injection unit has been designed to achieve a considerably enhanced performance relative to similar hydraulic and electric solutions without compromising the dependability of the system.
Pressure of 2000 bar or greater on the material.
Maximum injection speed of 200 mm/sec.
Obtainable screw rotation torque increased by 30 ÷ 40%.
This improved performance is made possible by a new generation of permanent magnet motors that have a high torque to current ratio.
Clamping unit
The clamping unit is constructed on the basis of the toggle of the hydraulic machines, with suitable modifications to permit the inclusion of the mould unit and ejector unit actuators.
The dimensions of surfaces, strokes, and tie-bars remain unchanged, as do the principal parts of the toggle.
The assembly, thus formed, permits improvements to the dynamic performance with decreased opening and closing time (when compared to the hydraulic solution), precise control of the speed and force of the actuator during the mould protection phase and extremely accurate positioning of all actuator strokes.
Reduction of consumption and service costs
The "all electric" solution significantly reduces the consumption of electricity compared with even the most innovative hydraulic solutions.
50% compared to conventional hydraulic machines (variable displacement pumps with proportional valves.
40% compared to machines with variable displacement pumps with digital control of flow and pressure (CANbus). And thereby reduces operating costs.
Elimination of hydraulic oils and the equipment required for them.
Reduced maintenance.
Reduced cycle times and improved production efficiency.
Reduced stabilisation times for the machine in cycle.
Reduced cooling water requirements.
Ecology
The key factor in the choice of an "all electric" machine over a hydraulic or hybrid machine is environmental impact. The CANBEL series in particular stands out for a series of features that make it very interesting even in comparison with "all electric" versions already available on the market.
No hydraulic plants under pressure.
Lubrication of injection unit components by oil bath in a double-sealed casing.
Lubrication of the entire toggle unit with grease.
Water-cooling of motors to eliminate cooling fans.
Optimised actuator functioning to reduce noise emissions.
Potential to connect electrically operated cores.
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View the product on negribossi.fr
Negri Bossi
INJECTION MOULDING MACHINES - BI-POWER SERIES
The new Bi-Power series arises from the experience of the VECTOR series and from the use of the CAN bus solution successfully applied to the medium tonnage CANBIO series. This new series has the
exceptional characteristics of the VECTOR series (eletric motor with vectorial control for screw rotation with low energy consumpion) plus the essential characteristic, witch is the space-saving two-platen clamping unit.
Important advantages
The most important advantages of this system are
Two-platen clamping unit with high rigidity and with the minimal deflection of the mould platens.
Two-platen technology offering a compact ffodprint with maximum flaxibility of the mould- height and opening stroke.
Clamp force generation system positioned on the moving platen (with no obstructions on the fixed platen) providing an entirely symmetrical and uniform apllication of the mould clamping force.
Platen support system and lateral guide integrated into the moving platen parallelism.
Bosch hydraulics, vectorial inverters, variable displacement pumps and proportional valves, alla equipped with a CAN bus interface for simplifyng and extending the potential for connections between the central electronic control and the remote peripheral devices.
Didital magnetostrictive transducers with CAN bus inteface.
Overlapping of 3 phases (scew rotation, mould opening/closing, ejection or cores) while maintaining the full performance and control of each movement even during overlapping.
Bi-metallic barrel and ceramic heater bands supplied as standard.
Barrier screw supplied as standard.
Parallel axis reduction gearbox for the plasticising screw rotation, with ground gears to decrease noise levels and increase efficiency.
DIMI EL 2000 pivoting electronic control to improve operator visibility of the mould area during manual operation.
System of remote I/O modules (as the CANBIO series).
Clamp unit electrical panel contaning the electrical circuits for the mould unit (gate monitoring, I/O for command and reading of core limit switches, air blows and other devices), pneumatic gate system and centralised lubrification pump, mounted directly on the clamp unit.
Compatible with the optional AMICO tele-service system.
Oil cooling and filtering by an independent reclycling system, in order to mantain the hydraulic circuit in class 16/13 as per iso 4406 (or in class 6/7 as per NAS 1638).
Fully compatible with the integrated Flash robot.
Mould unit guards, separated from the clamp unit and self-supporting.
Availabity of-automated top front tie bar removal.
Hourly energy consumpion for PP (MFI=12) moulding equal t
E (kWh) = 0,7 x M - 0,001 x M²
Where: E = energy consumed in one hour, in kWh
M = quantity of material (kg) moulded in one hour (applicable where M is between 10 and 300 kg).
The series is equipped with a unique system to manage the peak power consumption of the machin. The electronic control manages the consumed power and is able to limit this to a selected value of between 33% and 100% of the maximum installed power. This functionality is able to guarantee the corect operation of the machine even when the power available is less than the rated installed power.
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View the product on negribossi.fr
Negri Bossi
