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HYDRAULIC CYLINDERS

HYDRAULIC CYLINDERS

Fifty years of experience, backed by a constant drive for innovation, have made Douce Hydro a force to be reckoned within the field of hydraulic equipment. As a technological leader in hydraulic cylinders, resolutely turned towards the export market, with foreign sales accounting of more than 50% of its turnover, Douce Hydro ranks among the main players of the international market (MOCI award in 1997). Douce Hydro is able to design and manufacture any type of custom designed hydraulic or pneumatic cylinders. Douce Hydro cylinders are recognized by our customers for their high quality, advanced technology and long service lives. Since 1950, Douce Hydro clients have benefited from our extensive in-depth know-how based upon over 50 years of experience in the cylinders industry. State-of-the-art industrial facilities: Douce Hydro excels in technical expertise, in fields such as custom design cylinders, extra-large cylinders, heavy duty, very high-speed or zero-leakage technology cylinders. Our means of production are particularly impressive, with gantry and portal milling machines, large grinding machine, vertical honing, polishing machines, welding machines etc. Most of our machines are digitally computerized (CNC). Our capabilities: Small, medium, large and extra-large custom designed cylinders Available design parameters and Options (but not limited to): - Single acting or double acting - Telescopic - Servo-positioning or servomotors type - Hydraulic or pneumatic - Any type of raw material according to ASTM, AFNOR, DIN, ISO, CSA, SAE, API, BSI, CEN, JIS standards - Any type of raw material hardening or treatment (black oxyde, nitrided, phosphated, kanigen…) - Any type of rod end attachment (threaded rod end, single male clevis, bearing with swivel, female clevis…) - Any type of mounting (welded cap/mill type, bolted cap, tie rods…) - Any type of body attachment - Heavy-duty - High-speed technology (such as injection molding industries) - Zero leakage technology (tightness) - High frequency - Shock absorbers / cushioning (front or rear) - Self-clamping devices (locking-unlocking cylinders) - Prefill valves - Any type of rod coating: chrome, nickel-chrome, sulfamate nickel … - Rod with Keradouce™ coating - Inside diameter of barrel chrome plated or kanigen treated - Any type of rod measuring system - Any type of painting (epoxy, polyurethane, zinc coating…) - Any type of paint specifications (corrosion resistant, splash zone, marine or offshore environment, abrasive environment…) - Any type of fluid (mineral oil, synthetic oil, water glycol, ester phosphate …) - Any type of testing (Hydrostatic test, test with nitrogen, chart recorded, Non Destructive Testing, dye penetrant, holiday testing, etc …) - Material certificates - Welding certifications - Third party inspection - Worldwide on-site technical assistance - After-sale: Repair, Seals kits and Spare parts delivery Etc… Volume manufactured: From single piece up to any large quantities (mass production) Douce Hydro technical teams are always attentive to customer requirements and immediately available and responsive throughout the world, whatever the expectation. Codes and CERTIFYING PARTIES: We have already been working with many different codes, and our work has been approved by different third parties such as (but not limited to): Code rules: - American Society of Mechanical Engineers (ASME), section VIII, Div.1. - USCG NVC 10-82 CH-2 - CFR (Code of Federal Regulations) Title 46 (US Coast Guard) subchapter 1-A, Subpart 58.30-30, Fluid Power Cylinders; Subpart 58.30-35 Testing. Subchapter F (Marine Engineering). - American Society of Mechanical Engineers (ASME), Power Piping Code, ASME B31.1, 1998, Section 137, Testing. - Material complying with internationally recognized standards (ASTM, AFNOR, API, BSI, CEN, CSA, DIN, ISO, JIS, SAE) - American Institute of Steel Construction, Inc. (AISC) Manual of Steel Construction, Allowable Stress Design, 1989. - American Welding Society (AWS) structural Welding Code – Steel AWS D1.1, 1998. - ABS MODU Rules, 1997 section 3/12 and Appendix 3/E. - US Army Corp of Engineers specifications (for radial gates) - Etc... . Certifying third parties: - DnV - ABS - Veritas - Lloyd - US Army Corp of Engineers - Etc… Upon request, Douce Hydro can design and manufacture any type of cylinder following any other existing code. Due to the wide diversity of applications, of the different regions in the world and the specific requirements for hydraulic cylinders, many customers have developed their own specialized standards (steel work, marine, OEM, offshore industries...) Douce Hydro has the flexibility to conform its manufacturing to the specialized standards of its customers and to your typical application. Various field of application: Douce Hydro is a reliable partner in industries as diverse and demanding as Steel works and Aluminum, Presses, Marine and Dredges, Sluice Gates & Waterways, Offshore, Dams, Lifting / Mobile Bridges, Tunnel Boring Machines, Cement industry, Mining, Military, Lifting-Handling, etc…. Multiple applications can be suited to each specific situation: lock gates in Hamburg, fitting of a dredger in Japan or for a hydroelectric dam in the US for the Army Corp of Engineers, riser tensioner cylinders for offshore platform in Australia, etc. Douce Hydro teams are working around the clock all over the world to provide on-site technical assistance. >>>
View the product on doucehydro.fr DOUCE HYDRO
STANDARD CYLINDERS

STANDARD CYLINDERS

STANDARD CYLINDERS (NFPA and ISO types) Douce Hydro is able to design and manufacture both ISO standard and NFPA type standard cylinders. Douce Hydro cylinders are recognized by our customers for their high quality, advanced technology and long service lives. Since 1950, Douce Hydro clients benefit from our extensive in-depth know-how based upon over 50 years of experience in the hydraulic cylinders industry. ISO cylinders DA 160 ISO cylinders DA 250 NFPA type cylinders ISODOUCE DH 160C ISODOUCE DH 160M ISODOUCE DH 250 bar Douce Hydro is able to design and manufacture both ISO standard and NFPA type standard cylinders. Douce Hydro cylinders are recognized by our customers for their high quality, advanced technology and long service lives. Since 1950, Douce Hydro clients benefit from our extensive in-depth know-how based upon over 50 years of experience in the hydraulic cylinders industry. Douce Hydro offers several types of standard hydraulic cylinders: 1°) Douce Hydro standard hydraulic cylinders 2°) ISODOUCE standard hydraulic cylinders, following ISO code (European design code) 3°) NFPA type hydraulic cylinders (North-American design code) 4°) Any other standards… >>>
View the product on doucehydro.fr DOUCE HYDRO
HYDORVIC - HYDRAULIC TOE JACKS

HYDORVIC - HYDRAULIC TOE JACKS

The most versatile hydraulic toe jack on the market 5, 10 and 25 tonne models available. Rotational Hydraulic Toe Jack Swivel body for working in confined spaces Full 360º Can be used both vertically and horizontally Carries full capacity on both head and toe Low toe clearance Pressure relief valve - prevents overloading Supplied with test certificates Complies with US standard - USA, ASME - ANSI BSc.1 1986 >>>
View the product on dorvic.com/ Dorvic Skates
HJ150-15 HYDRA-JACK

HJ150-15 HYDRA-JACK

Manufacturer: Hydra-Capsule Limited - Hydra House - Bishops Frome - Worcestershire - WR6 5BP - UK Description: HJ150-15 Heavy duty hydraulic jacks are 150 tons capacity with a 15mm stroke (hydra-jacks) which are ideal for many operations, such as bridge bearing replacement or temporary propping systems, the load can be mechanically held for long periods by locking the safety collar. Installation: Hydra-Jacks are normally installed in between steel surfaces, bearing directly against concrete requires the use of steel spreader plates (300x300x40thk top + 300x300x20thk bottom). Its always better to leave a little too much headroom rather than not enough, use some of the jacks stroke to re-close the gap, the ideal installation height (gap) for this jack excluding any packing plates should be between 118 to 121 mm. Operation: Using a single or pair of jacks with a single pump is relatively simple, however, multiple jacking requires the use of electronic monitoring and control systems to enable precise control of each jack. Special care must be taken when lifting structures such as bridges or buildings, please contact us for further advice. Safety: Each individual hydra-jack is fully load tested prior to dispatch, test certificates are issued with this product, however, caution must be taken when using high pressure hydraulics, induction training is required. >>>
View the product on hydra-capsule.com Hydra-Capsule Ltd
FSW RIG - SPECIAL HYDRAULIC CYLINDER

FSW RIG - SPECIAL HYDRAULIC CYLINDER

FSW Rig The pictures are of a Test Rig for an experimental welding process, the rig applies a tensile load to two samples simultaneously of up to 38 tonnes each. The samples are only 125mm wide and must have the load applied on the centre line, to achieve this, special hydraulic cylinders were designed and manufactured working at up to 350 Bar. The cylinder bore size required to provide this load would not allow the cylinders to be positioned side by side, the cylinders were mounted one behind the other so that the cylinder centres are 125mm apart. The load on each sample was infinitely variable and digitally displayed, also sample extension was digitally displayed accurate to 0.01mm, measured by LVDT's mounted under the main bed of the rig. The hydraulic pressure to each cylinder, and therefore the load applied, was controlled by proportional pressure reducing valves, operating in closed loop control with pressure transducers providing feedback to the electronic control module. The operator can select the pressure required for each cylinder, by entering it into the control module, and the proportional system maintains the required pressure throughout the test. Jaws that could easily be attached to the ends of the samples, without distortion, that would opperate at 38 tonnes load were designed and fixed directly to the cylinder rods. The original experiment was successful, further, much larger, rigs have now been designed to take the proccess into production. >>>
View the product on hydraulicsolutions.co.uk Peter Wright Associates
BACK TO BACK TIEROD HYDRAULIC OR AIR C-NFPA SERIES A, AV, HV CYLINDER

BACK TO BACK TIEROD HYDRAULIC OR AIR C-NFPA SERIES A, AV, HV CYLINDER

NFPA Series A, AV, HV Back to Back Tierod Hydraulic or Air Cylinder The Back-To-Back Cylinder is used where three or four-rod positions are required. Two cylinders are attached back-to-back using common tierods. Different strokes on each cylinder give the capability of four positive stop positions. Advantages: Four positive stop positions possible, two cylinders with common tierod, independent rod movement on each end of unit. >>>
View the product on phdinc.com PHD
HJ180-40 HYDRA-JACK

HJ180-40 HYDRA-JACK

Manufacturer: Hydra-Capsule Limited - Hydra House - Bishops Frome - Worcestershire - WR6 5BP - UK Description: HJ180-40 Heavy duty hydraulic jacks are 180 tons capacity with a 40mm stroke (hydra-jacks) which are ideal for many operations, such as bridge bearing replacement or temporary propping systems, the load can be mechanically held for long periods by locking the safety collar. Installation: Hydra-Jacks are normally installed in between steel surfaces, bearing directly against concrete requires the use of steel spreader plates (300x300x60thk top + 300x300x40thk bottom). Its always better to leave a little too much headroom rather than not enough, use some of the jacks stroke to re-close the gap, the ideal installation height (gap) for this jack excluding any packing plates should be between 200 to 205 mm. Operation: Using a single or pair of jacks with a single pump is relatively simple, however, multiple jacking requires the use of electronic monitoring and control systems to enable precise control of each jack. Special care must be taken when lifting structures such as bridges or buildings, please contact us for further advice. Safety: Each individual hydra-jack is fully load tested prior to dispatch, test certificates are issued with this product, however, caution must be taken when using high pressure hydraulics, induction training is required. >>>
View the product on hydra-capsule.com Hydra-Capsule Ltd
HJ315-50 HYDRA-JACK

HJ315-50 HYDRA-JACK

Manufacturer: Hydra-Capsule Limited - Hydra House - Bishops Frome - Worcestershire - WR6 5BP - UK Description: HJ315-50 Heavy duty hydraulic jacks are 315 tons capacity with a 50mm stroke (hydra-jacks) which are ideal for many operations, such as bridge bearing replacement or temporary propping systems, the load can be mechanically held for long periods by locking the safety collar. Installation: Hydra-Jacks are normally installed in between steel surfaces, bearing directly against concrete requires the use of steel spreader plates (400x400x60thk top + 400x400x40thk bottom). Its always better to leave a little too much headroom rather than not enough, use some of the jacks stroke to re-close the gap, the ideal installation height (gap) for this jack excluding any packing plates should be between 180 to 185 mm. Operation: Using a single or pair of jacks with a single pump is relatively simple, however, multiple jacking requires the use of electronic monitoring and control systems to enable precise control of each jack. Special care must be taken when lifting structures such as bridges or buildings, please contact us for further advice. Safety: Each individual hydra-jack is fully load tested prior to dispatch, test certificates are issued with this product, however, caution must be taken when using high pressure hydraulics, induction training is required. >>>
View the product on hydra-capsule.com Hydra-Capsule Ltd
HJ50-50 HYDRA-JACK

HJ50-50 HYDRA-JACK

Manufacturer: Hydra-Capsule Limited - Hydra House - Bishops Frome - Worcestershire - WR6 5BP - UK Description: HJ50-50 Heavy duty hydraulic jacks are 50 tons capacity with a 50mm stroke (hydra-jacks) which are ideal for many operations, such as bridge bearing replacement or temporary propping systems, the load can be mechanically held for long periods by locking the safety collar. Installation: Hydra-Jacks are normally installed in between steel surfaces, bearing directly against concrete requires the use of steel spreader plates (200x200x40thk top + 200x200x20thk bottom). Its always better to leave a little too much headroom rather than not enough, use some of the jacks stroke to re-close the gap, the ideal installation height (gap) for this jack excluding any packing plates should be between 180 to 185 mm. Operation: Using a single or pair of jacks with a single pump is relatively simple, however, multiple jacking requires the use of electronic monitoring and control systems to enable precise control of each jack. Special care must be taken when lifting structures such as bridges or buildings, please contact us for further advice. Safety: Each individual hydra-jack is fully load tested prior to dispatch, test certificates are issued with this product, however, caution must be taken when using high pressure hydraulics, induction training is required. >>>
View the product on hydra-capsule.com Hydra-Capsule Ltd
HJ90-55 HYDRA-JACK

HJ90-55 HYDRA-JACK

Manufacturer: Hydra-Capsule Limited - Hydra House - Bishops Frome - Worcestershire - WR6 5BP - UK Description: HJ90-55 Heavy duty hydraulic jacks are 90 tons capacity with a 55mm stroke (hydra-jacks) which are ideal for many operations, such as bridge bearing replacement or temporary propping systems, the load can be mechanically held for long periods by locking the safety collar. Installation: Hydra-Jacks are normally installed in between steel surfaces, bearing directly against concrete requires the use of steel spreader plates (200x200x40thk top + 200x200x20thk bottom). Its always better to leave a little too much headroom rather than not enough, use some of the jacks stroke to re-close the gap, the ideal installation height (gap) for this jack excluding any packing plates should be between 200 to 205 mm. Operation: Using a single or pair of jacks with a single pump is relatively simple, however, multiple jacking requires the use of electronic monitoring and control systems to enable precise control of each jack. Special care must be taken when lifting structures such as bridges or buildings, please contact us for further advice. Safety: Each individual hydra-jack is fully load tested prior to dispatch, test certificates are issued with this product, however, caution must be taken when using high pressure hydraulics, induction training is required. >>>
View the product on hydra-capsule.com Hydra-Capsule Ltd
COMPACT CYLINDER - SERIES AXA

COMPACT CYLINDER - SERIES AXA

Ø 25 - 120 mm, double-acting, cushioning rings, with integrated foot mounting Working pressure min/max 1 / 10 bar Ambient temperature min./max. -25°C / +80°C Medium temperature -25°C / +80°C Medium compressed air acc. to ISO 8573-1: 2001 Compressed air class class 6-4-3 Pressure for determining piston forces 6 materials: cylinder tube aluminum chill casting, painted piston rod steel, ground, hard chromium plated, polished Seal sintered bronze >>>
View the product on boschrexroth.com/BoschRexroth/business_units/brp/en/interactive_designer/index.jsp Rexroth - Pneumatics Groupe - Bosch Rexroth
ZD DOUBLE ACTION CYLINDER

ZD DOUBLE ACTION CYLINDER

Technical Information: The cylinder tube will be devided in two independent chambers by a supply stopper with two separeted ports. A complete yoke is mounted in every tube-half. Both yokes are connected via mechanical bridge. There are two or more yokes connected longitu-dinally behind one another. Should both piston halves be impacted in the same direction, the result will be two active piston surfaces and so a doubled action power. · Double action power at the same fitting level · Cushioned end positions · Several yokes are possible >>>
View the product on lanamatic.ch Lanamatic AG
CELL DISRUPTION B & C SERIES

CELL DISRUPTION B & C SERIES

The B & C Series are the ultimate industry cell disrupters, with the power and processing ability to consistently disrupt the materials that you require.Incorporates our unique disruption head, precise hydraulic operating and control system with an automatically supplied, continuous flowing Cell Disrupter with CIP and SIP capabilityDisruption pressure easily and accurately set and displayed digitally with a range of 1KPSI through to 40KPSI as standardCell Disrupter controls peristalic process pump for automatic supply of sample. Process pump available on requestThe “C Series” includes all valves which can be tailored to customers requirements and validatedMaterials in contact with sample, 316L stainless steel or equivalent, synthetic sapphire, EPDM, GLFPTFE & PEEK 450GVarious flow rates depending on maximum pressure and power ratingPressure consistent and stable during disruption cycle/li>Temperature control and dimensions as per TS Series >>>
View the product on score-group.com Score Group plc
BLOCK CYLINDERS

BLOCK CYLINDERS

Single and Double Acting No special mounting hardware required, just bolt down these easy to use devices Dual position mounting, either parallel or perpendicular to piston travel on every model Adjustable force ranging from "negligible" to maximum cylinder capacity, just adjust the input pressure Advance porting is provided on both bottom and side of most models for easy plumbing access Threaded piston ends allow the use of custom end attachments (Double acting recommended for attachments or mechanisms). Vent port with bronze filter (Single acting) gives the cylinder a place to "breathe" and helps keep chips and other contaminants from sucking past wipers. Springs are designed to return the cylinder and contact points, not intended to pull mechanisms. >>>
View the product on vektek.com Vektek
GRIPPER JACKS

GRIPPER JACKS

Gripper Jacks A 950 metric ton push/pull capacity Bardex Gripper Jack (the world's largest) capable of moving loads up to 3,800 metric tons. Safe and Effective Heavy Load Skidding Bardex is the world's leading manufacturer of hydraulic Gripper Jack Skidding Systems, including those in use on almost all multi-well drilling platforms in the North Sea. The term Gripper Jack was coined by Bardex engineers who developed the first Gripper Jack nearly 40 years ago. Bardex is the industry standard and world market leader. The key element in any Bardex Skidding System is a hydraulic friction-lock device (aka Gripper) on which is mounted the double acting hydraulic jacking cylinder(s) (aka Jack). The Gripper clamps the flange of the beam on which the load is resting and acts as a moveable reaction point for the Jack. The table below explains the basic sequence of steps which Bardex Gripper Jacks use to move such massive loads. >>>
View the product on bardex.com Bardex (UK) Ltd
FORKLIFT JACKS

FORKLIFT JACKS

Ideal for lifting forklift trucks to other vehicles A sturdy, purpose-built hydraulic toe jack. Ideal for maintenance work on forklift trucks. 4000kgs capacity Heavy long life construction Hydraulic lifting pump with overload valve Low pick up point from toe Compact size, with removable handle Supplied with test certificate Manufactured to ANSI standards with CE and TÜV approvals >>>
View the product on dorvic.com/ Dorvic Skates
METALWORK ISO-VDMA STANDARD CYLINDER

METALWORK ISO-VDMA STANDARD CYLINDER

MetalWork systems and components satisfies the most demanding requirements in pneumatic automation at competative prices. The clean cut design and top quality European pneumatic systems covers a wide range of valves, cylinders, fittings and accessories. Metalwork has branches in Italy and abroad whose internatinal staff compliment number more than 1000. Metalwork obtained ISO 9001 certification in 1992 and environment management system certification in 2000 in compliance with ISP1401. PROair Solutions are stockists and suppliers of Metalwork ISO-VDMA Standard Cylinders and an exceptional Rodless Cylinder program. The factory manufactures a state of the art air management program that includes filters, regulators and lubricators in all sizes. The pneumatic valve accessories available include Slide valves, Foot pedals, whisker valves, push buttons, toggle switches etc. >>>
View the product on proairsolutions.co.uk PROair Solutions Ltd
NFPA SHOT PIN

NFPA SHOT PIN

Features: Tie Rods: - Stainless steel material prevents corrosion Tube: - High strength hard anodized aluminum - Superior wear resistance Enersorb® Piston (Patented): - Innovative design integrates seal, wear band, magnet and bumpers into one component - High Energy Absorption - Bumpers reduce noise more than 50% Piston Rod: - High strength, precision chrome plated steel - Superior wear resistance - Stainless steel rod available Rod Seal: - Bubble tight carboxilated nitrile seal Rod Wiper: - Durable urethane prevents contamination from harsh environments Head, Cap & Retainer: - High strength anodized aluminum Cushions: - Unique floating cushion seal - Needle adjustment changes amount of cushion - Seal design provides full flow out of cushion Bearing: - Unique floating design - Machine grade bearing bronze material prevents rusting - Superior wear characteristics >>>
View the product on compactair.com Compact Air Products Groupe - IMC
FLASHBACK ARRESTORS

FLASHBACK ARRESTORS

WITT safety devices are used to protect single cylinders, outlet points or pipelines against gas back feeding and flashback and meet various National and International Standards e.g. EN730. Appropriate checks are made by the certification authorities - BAM, TÜV and Underwriters Laboratories etc. Pressure control systems, points of use and complete energy supply systems (MECS) incorporate these devices. >>>
View the product on wittgas.com Witt Gas Techniques Ltd
ELECTRIC ACTUATORS

ELECTRIC ACTUATORS

COMPACT: Excellent torque-to-weight ratios RELIABLE: Each actuator has a minimum guarantee of six months. CORROSION RESISTANT: Valpes actuators are designed to withstand the toughest corrosive environments. FLEXIBLE: The actuators and accessories are designed to allow customisation to meet specific customer needs. COST EFFECTIVE: Better quality, more features at competitive prices. The ranges: EK ACTUATORS: 20-60Nm IP65 budget range ER ACTUATORS: 10-100Nm IP65 with many equipment options V ACTUATORS: 25-1,000Nm IP67 and ATEX >>>
View the product on zoedale.co.uk Zoedale PLC
COMPACT CYLINDER - SERIES KPZ

COMPACT CYLINDER - SERIES KPZ

Ø 16 - 100 mm, single-acting, spring retracted, magnetic piston, piston rod: with internal thread Working pressure min/max 1.5 / 10 bar Ambient temperature min./max. -20°C / +80°C Medium temperature -20°C / +80°C Medium compressed air acc. to ISO 8573-1: 2001 Compressed air class class 6-4-3, class 5-4-4 Pressure for determining piston forces 6 materials: cylinder tube aluminum, anodized piston rod stainless steel, smooth rolled End covers aluminum Seal polyurethane >>>
View the product on boschrexroth.com/BoschRexroth/business_units/brp/en/interactive_designer/index.jsp Rexroth - Pneumatics Groupe - Bosch Rexroth
ZFB GUIDING CYLINDER WITH SAFETY UNIT

ZFB GUIDING CYLINDER WITH SAFETY UNIT

Technical Information: · Well-tested technique of safety units · Gripping stronger than action power of cylinder · Safety unit with external slide guide · Safety unit can be mounted later · Safety unit can be easily replaced · Small construction size · Max. stroke 2500mm Further addition for the use of the ZFB guiding cylinder: The holding power Fb mentioned in the data sheet refers to statistical capacity only. A sliding can occur if you do not adhere to this maximum figure. The powers occurring in such a dynamical use may under no circumstances go above the statistical figures. In addition to that the holding powers can be slightly diminished if the guide rod is not dry. For use with rodless pneumatic pistons we generally recommend control with 5/3 way valve with open middle position. The valve control must be adjusted in such a way that for a stop in between the yoke must be geared with air pressure on both sides and only then can the safety unit be switched pressureless. When releasing it the cylinder should also be under pressure on both sides to avoid a jerky movement of the yoke (danger of accident). >>>
View the product on lanamatic.ch Lanamatic AG


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