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B20 SERIES DEOILING HYDROCYCLONE

B20 SERIES DEOILING HYDROCYCLONE

Overview Cyclotech’s B20 Series Deoiling Hydrocyclone liner represents the state of the art in produced water treatment technology, a third generation geometry optimising the critical balance between oil removal effi ciency and capacity, ensuring that peak separation is achieved in the most cost effective and space effi cient manner. The B20 Series Deoiling Hydrocyclone is used to treat water streams containing up to 5,000 mg/l oil with a requirement to meet a discharge water oil content of 30 mg/l, or more commonly stretch targets of as low as 15 mg/l. For demanding process requirements, the B20 Series has been specifi cally designed for use with Cyclotech’s novel PECT-F® performance enhancement pre-coalescer and integrated with Cyclotech’s DeepSweep® CFU systems for ultimate separation performance. The B20 Series has proved itself to be one of the most effi cient Deoiling hydrocyclones available to the Oil & Gas industry with an enviable globally installed base on both onshore and offshore facilities. Principle of Operation A hydrocyclone has no moving parts and achieves liquid/liquid separation by virtue of a pressure drop across the unit. Oily water is forced under pressure into the inlet section of the liner via a tangential inlet port. This, together with narrow cyclone diameter, causes the fl uid to spin at high velocity, which creates a high g radial acceleration fi eld. Oil, the less dense liquid, is forced to the axial centre of the hydrocyclone to form a thin oil core. Through internal hydrodynamic forces and external differential pressure control, this oil core is removed counter currently via an axial port adjacent to the inlet while the clean water fl ow is discharged from the cyclone tail pipe. Hydrocyclone Liner Design The hydrocyclone geometry is critical to achieve optimal separation performance. Deoiling hydrocyclone designs cannot be scaled up, and so the B20 hydrocyclone liners are manifolded together in a common vessel to achieve the required system fl owrate. The ultra-slim external dimensions of the B20 Series liner has been designed to provide market leading liner packing effi ciency to maximize process throughput within a given vessel without compromising on performance. Cyclotech B20 Deoiling Hydrocyclone liners are most commonly manufactured in Duplex Stainless Steel. For erosive applications, Cyclotech offers liners with all inlet and tapered internal surfaces, exposed to high fl uid velocities, manufactured from a range of wear resistant materials. These include Stellite 6, Tungsten Carbide or Reaction Bonded Silicon Carbide, an advanced ceramic that will provide a wear live of up to 10 times that of a standard Duplex liner. High Turndown Vessel Design For applications requiring very high turndown, Cyclotech offers its HTD compartmentalised vessel approach. Internal baffl es are used to divide the vessel into either two or three compartments. Each compartment can be switched in or out of service using external valving, effectively providing a number of hydrocyclone liner banks within a single vessel housing. This operation can be automated. The Cyclotech HTD design has considerable benefi ts over traditional methods to increase turndown as it removes the need for either blanking liners or multiple vessels. In a typical installation, the Cyclotech HTD design can increase turndown from 3:1 to 10:1 for a two compartment and over 50:1 for a three compartment HTD vessel. New-Build Systems Cyclotech’s B20 Series Deoiling hydrocyclone systems form an integral part of our Produced Water Treatment capability. These systems can range from fully automated packaged systems to stand alone vessels. Standard pressure vessel designs are available at most design pressures and temperatures. >>>
View the product on cyclotech.com Cyclotech Ltd
CONNECTOR - DWHD

CONNECTOR - DWHD

DWHD The H - 4 line of connectors has reliable, simple operating characteristics; excellent bending and tensile load capabilities; and a long, economical service life. Design Philosophy The H - 4 connector is a hydraulically operated subsea connector. It connects onto a subsea wellhead profile by dog segments engaged by a cam ring. The connector ensures positive engagement and release using a primary and secondary system. Combined use of the systems produces a releasing force 125% greater than the locking force. Applications BOP stack to wellhead LMRP to BOP stack Completion tree to wellhead TLP/subsea template tieback Production riser assembly to subsea manifold Single point mooring to anchor base Caisson completions and artificial island drilling Specially adapted applications Product Characteristics & Benefits Optional upper body configurations Easy primary seal replacement Seal is ROV replaceable and retrievable Visual position indicator rod Pressure-tight self-energizing seal Primary and secondary hydraulic circuits Positive mechanical release >>>
View the product on geoilandgas.com/vetcogray VetcoGray UK Ltd
CRUDE OIL TREATING

CRUDE OIL TREATING

Crude Oil Treating As produced from the reservoir, crude oil contains contaminants such as water, suspended solids and water-soluble salts. These contaminants are damaging to refinery equipment, and must be removed before crude oil can be processed into fuels and other products. Exterran can design and deliver high performance systems for dehydrating and desalting crude oil. Exterran offers a range of crude treatment systems based on mechanical, thermal/mechanical, and electrostatic coalescing technologies. We manufacture state-of-the-art crude oil treatment systems based on the following proprietary designs: NoBull™ horizontal flow thermal-mechanical treaters based on Hendrix Bull’s classic treater designs MechanicalBull™ horizontal flow treaters and desalters based on Hendrix Bull’s patented adjustable diffuser/coalescer design V-Flow™ vertical flow treaters and desalters for large capacity, light crude systems HPEC™ Electrostatic Coalescer systems for horizontal flow and vertical flow treaters and desalters Applications Onshore / offshore crude treatment systems Compact separation / Floating production systems Heavy crude treatment systems Refinery inlet desalting >>>
View the product on exterran.com Exterran
DEO1/30 – 30 MBD B20 DEOILING HYDROCYCLONE RENTAL SKID

DEO1/30 – 30 MBD B20 DEOILING HYDROCYCLONE RENTAL SKID

The Cyclotech DEO1/30 B20 Deoiling Hydrocyclone Rental unit is available for long or short term rental contracts. The equipment is available globally but supported at a local level which allows Cyclotech to assist the customer in the design, integration, operation and manning of these temporary systems. The unit has the following features: • The unit is fi tted with Cyclotech’s B20 Series Deoiling Hydrocyclone liner, a third generation hydrocyclone geometry which represents the state of the art in primary produced water treatment technology; • It is robust, simple and has no moving parts; • Equipped with a fully automatic on skid Pressure Differential Control system; • The unit can be reconfi gured with alternative internals to become a Cyclotech P20 Series Preseparation Hydrocyclone system or a PECT-C Cyclonic Pre-Coalescer. Please contact Cyclotech for more information. Principle of Operation A hydrocyclone has no moving parts and achieves liquid/liquid separation by virtue of a pressure drop across the unit. Oily water is forced under pressure into the inlet section of the liner via a tangential inlet port. This, together with narrow cyclone diameter, causes the fl uid to spin at high velocity, which creates a high g radial acceleration fi eld. Oil, the less dense liquid, is forced to the axial centre of the hydrocyclone to form a thin oil core. Through internal hydrodynamic forces and external differential pressure control, this oil core is removed counter currently via an axial port adjacent to the inlet while the clean water fl ow is discharged from the cyclone tail pipe. Specifi cation Nominal Capacity 20,000 BPD @ 6 bar Inlet to Oil Reject Diff. Pressure 30,000 BPD @ 13 bar Inlet to Oil Reject Diff. Pressure 45,000 BPD @ 30 bar Inlet to Oil Reject Diff. Pressure Design Pressure 45 barg (300# ANSI) Design Temperature -29ºC/+130ºC Design Code ASME VIII division 1 Vessel Material Carbon Steel to NACE MR-0-175 Corrosion allowance 3mm Plates and Liner Material 316L SS Material Traceability DIN 50049 3.1B Pipework ANSI B 31.3, Valving ANSI B 16.34, manual Instrumentation Diff Pressure Transmitters (Electronic, SMART/HART) PDR Controller (Electronic, EExd) PCV (pneumatic) Pressure Gauges (Bourdon type) Skid Box Frame Designed to DNV 2.7.1 Paint Standard 3 coat external paint system Utility Requirements 24V DC, Instrument Air nom supply pressure 6 barg Dimensions & Weights Skid Dimensions 3000 mm (L) x 2000 mm (W) x 2250 mm(H) Skid Dry Weight 3,000 kg Skid Operating Weight 3,200kg Notes • DEO1/30 can be derated by the installation of blanks in place of hydrocyclone liners to accommodate lower fl owrate ranges if required. Applications Potential applications for DEO1/30 include: • EWT and EPS systems • short term and long term expansion of existing hydrocyclone systems; • an interim system prior to the installation of purpose built systems; • short term and long term testing of both conventional deoiling and other more novel hydrocyclone based systems such as preseparation, condensate dehydration or partial processing concepts; • as a test bed for novel performance enhancing coalescence technologies such as the Cyclotech PECT-F® and PECT-C systems; >>>
View the product on cyclotech.com Cyclotech Ltd
CONNECTOR - EXF

CONNECTOR - EXF

EXF The H - 4 line of connectors has reliable, simple operating characteristics; excellent bending and tensile load capabilities; and a long, economical service life. Design Philosophy The H - 4 connector is a hydraulically operated subsea connector. It connects onto a subsea wellhead profile by dog segments engaged by a cam ring. The connector ensures positive engagement and release using a primary and secondary system. Combined use of the systems produces a releasing force 125% greater than the locking force. Applications BOP stack to wellhead LMRP to BOP stack Completion tree to wellhead TLP/subsea template tieback Production riser assembly to subsea manifold Single point mooring to anchor base Caisson completions and artificial island drilling Specially adapted applications Product Characteristics & Benefits Optional upper body configurations Easy primary seal replacement Seal is ROV replaceable and retrievable Visual position indicator rod Pressure-tight self-energizing seal Primary and secondary hydraulic circuits Positive mechanical release Technical specifications: ExF H - 4 Based on connection with MS-700 Measurement Bending load capacity 3.1 MM ft-lbs Preload 2.51 MM lbs Hydraulic circuits 12 Lock fluid volume 4.14 US Gal Unlock fluid volume 5.16 US Gal Outside diameter 51.5 in Weight 14,200 lbs Swallow 27.5 in Max. service pressure 15,000 psi Max. hyd. oper. pressure 3,000 psi >>>
View the product on geoilandgas.com/vetcogray VetcoGray UK Ltd
DEWPOINT CONTROL SYSTEMS

DEWPOINT CONTROL SYSTEMS

Dewpoint Control Systems Exterran designs and engineers custom and standard refrigeration plants that are designed for maximum operating flexibility and reliability. For maximum recoverable investment, they are portable and offer big plant quality at a small plant price. Exterran standard refrigeration plants are custom-fitted to your requirements. This is made possible by the unique way of packaging the equipment. Each plant consists of five main units: Gas skid Process skid Refrigerant condenser Heater skid Refrigeration compressor Exterran is also a leader in the design, fabrication and installation of Silica Gel Plants for hydrocarbon dew point control. We have designed and constructed several large systems handling up to 500 MMCFD. These units are economical and are an excellent application for this service. Exterran has the in-house expertise to analyze your specific application and determine the best approach. >>>
View the product on exterran.com Exterran
DEO3-FTU DEOILING HYDROCYCLONE FIELD TEST UNIT

DEO3-FTU DEOILING HYDROCYCLONE FIELD TEST UNIT

DEO3/FTU – High Pressure B20 Deoiling Hydrocyclone Field test unit There is no substitute for testing process equipment on live fl uids to obtain an accurate assessment of the performance achievable prior to a full scale installation. The Cyclotech DEO3/FTU 900# B20 Deoiling Hydrocyclone Field Test Unit is designed to facilitate a thorough and representative small scale fi eld trial of the technology. It is available globally for long or short term rental contracts, but supported at a local level where Cyclotech can assist the customer in the planning, installation and operation of these temporary test systems. The unit has the following features: • The unit is fi tted with Cyclotech’s B20 Series Deoiling Hydrocyclone liner, a third generation hydrocyclone geometry which represents the state of the art in primary produced water treatment technology; • The unit may also be fi tted with Cyclotech’s proprietary PECT-F® oily water pre-coalescer technology, which substantially improves both the deoiling performance and turndown compared with a conventional deoiling hydrocyclone system. In combination with the high pressure rating of the system, this makes the unit particularly well suited to gas condensate applications; • 147 barg (900#) Design Pressure Rating • The unit is fi tted with a drop sizing sample system which when used in conjunction with Cyclotech’s Malvern Drop Size Analysers, can characterize the oil drop size for both the inlet and water outlet streams; • The unit can be reconfi gured with alternative internals to become a Cyclotech P20 Series Preseparation Hydrocyclone test system. The P20 Series Preseparation technology can offer bulk water removal solutions from oil streams with BS&W range of 60-99%. Please contact Cyclotech for more information. Principle of Operation A hydrocyclone has no moving parts and achieves liquid/liquid separation by virtue of a pressure drop across the unit. Oily water is forced under pressure into the inlet section of the liner via a tangential inlet port. This, together with narrow cyclone diameter, causes the fl uid to spin at high velocity, which creates a high g radial acceleration fi eld. Oil, the less dense liquid, is forced to the axial centre of the hydrocyclone to form a thin oil core. Through internal hydrodynamic forces and external differential pressure control, this oil core is removed counter currently via an axial port adjacent to the inlet while the clean water fl ow is discharged from the cyclone tail pipe. Specifi cation Nominal Capacity 500 BPD Design Pressure 147 barg (900# ANSI) Design Temperature -20ºC/+130ºC Vessel Material 316L SS Corrosion allowance Nil Plates and Liner Material 316L SS Material Traceability DIN 50049 3.1B Pipework ANSI B 31.3, Valving ANSI B 16.34, manual Instrumentation Diff Pressure Transmitters (Fisher Rosemount 31051 with optional local power supply) Turbine Flowmeter (Halliburton MC-11 type) Pressure Gauges (Bourdon type) Paint Standard 3 coat external paint system Utility Requirements 24V DC (optional) Dimensions & Weights Skid Dimensions 2690 mm (L) x 880 mm (W) x 1550 mm(H) Skid Dry Weight 800 kg Skid Operating Weight 850kg >>>
View the product on cyclotech.com Cyclotech Ltd
CONNECTOR - SHD

CONNECTOR - SHD

SHD The H - 4 line of connectors has reliable, simple operating characteristics; excellent bending and tensile load capabilities; and a long, economical service life. Design Philosophy The H - 4 connector is a hydraulically operated subsea connector. It connects onto a subsea wellhead profile by dog segments engaged by a cam ring. The connector ensures positive engagement and release using a primary and secondary system. Combined use of the systems produces a releasing force 125% greater than the locking force. Applications BOP stack to wellhead LMRP to BOP stack Completion tree to wellhead TLP/subsea template tieback Production riser assembly to subsea manifold Single point mooring to anchor base Caisson completions and artificial island drilling Specially adapted applications Product Characteristics & Benefits Optional upper body configurations Easy primary seal replacement Seal is ROV replaceable and retrievable Visual position indicator rod Pressure-tight self-energizing seal Primary and secondary hydraulic circuits Positive mechanical release Technical specifications: 18-3/4" E H - 4 Based on connection with MS-700 Measurement Bending load capacity 2 MM ft-lbs Preload 2.10 MM lbs Hydraulic circuits 10 Lock fluid volume 3.45 US Gal Unlock fluid volume 4.30 US Gal Outside diameter 46.88 in Weight 10,500 lbs Swallow 27.5 in Max. service pressure 10,000 psi Max. hyd. oper. pressure 3,000 psi >>>
View the product on geoilandgas.com/vetcogray VetcoGray UK Ltd
GAS LIQUIDS RECOVERY & FRACTIONAL SYSTEMS

GAS LIQUIDS RECOVERY & FRACTIONAL SYSTEMS

Gas Liquids Recovery & Fractional Systems Mechanical refrigeration, adsorption, and auto-refrigeration units are specifically designed for the recovery of hydrocarbons and to control dewpoints. Exterran’s mechanical refrigeration systems utilize propane refrigerant as a cooling medium circulated by rotary screw or reciprocating compressors in a closed cycle system. Gas/gas heat exchangers pre-cool inlet gas before exposure to the refrigerant in a chiller vessel. Liquid hydrocarbons are separated in the low temperature separator. These complete systems are packaged on skids with piping, valves, and instrumentation. Hydrocarbon liquids are typically stabilized to or stored under pressure in an LPG mixture. Hydrates are controlled by glycol re-injection and regenerated by a glycol reboiler. Desiccants can be used for adsorption of hydrocarbons, as well as water. Desiccants are regenerated by circulation of hot gas, which is air-cooled before separation of condensed hydrocarbons. This rich regeneration gas is then circulated with raw inlet gas. The auto refrigeration units (JT Plants) are designed similarly to mechanical refrigerant systems, but utilize a pressure drop of inlet raw gas to provide corresponding temperature drops for condensing and recovery of hydrocarbon liquids. Product Offerings Include: Hydrocarbon dewpoint control and LPG recovery plants Hydrocarbon treating Cryogenic turbo-expander units Joule-Thompson expansion plants Product fractionation C2/C3/C4/NGLs LPG extraction for peak load shaving >>>
View the product on exterran.com Exterran
DEO4-FTU DEOILING HYDROCYCLONE FIELD TEST UNIT

DEO4-FTU DEOILING HYDROCYCLONE FIELD TEST UNIT

DEO4/FTU – Low Pressure B20 Deoiling Hydrocyclone Field test unit There is no substitute for testing process equipment on live fl uids to obtain an accurate assessment of the performance achievable prior to a full scale installation. The Cyclotech DEO4/FTU 300# B20 Deoiling Hydrocyclone Field Test Unit is designed to facilitate a thorough and representative small scale fi eld trial of the technology. It is available globally for long or short term rental contracts, but supported at a local level where Cyclotech can assist the customer in the planning, installation and operation of these temporary test systems. The unit has the following features: • The unit is fi tted with Cyclotech’s B20 Series Deoiling Hydrocyclone liner, a third generation hydrocyclone geometry which represents the state of the art in primary produced water treatment technology; • The unit may also be fi tted with Cyclotech’s proprietary PECT-F® oily water pre-coalescer technology, which substantially improves both the deoiling performance and turndown compared with a conventional deoiling hydrocyclone system. No control or external power source is required; • The unit is built up using standard fi ttings and provides signifi cant space, weight and installation benefi ts; • The unit is fi tted with a drop sizing sample system which when used in conjunction with Cyclotech’s Malvern Drop Size Analysers, can characterize the oil drop size for both the inlet and water outlet streams; • The unit can be reconfi gured with alternative internals to become a Cyclotech P20 Series Preseparation Hydrocyclone test system. The P20 Series Preseparation technology can offer bulk water removal solutions from oil streams with BS&W range of 60-99%. Please contact Cyclotech for more information. Principle of Operation A hydrocyclone has no moving parts and achieves liquid/liquid separation by virtue of a pressure drop across the unit. Oily water is forced under pressure into the inlet section of the liner via a tangential inlet port. This, together with narrow cyclone diameter, causes the fl uid to spin at high velocity, which creates a high g radial acceleration fi eld. Oil, the less dense liquid, is forced to the axial centre of the hydrocyclone to form a thin oil core. Through internal hydrodynamic forces and external differential pressure control, this oil core is removed counter currently via an axial port adjacent to the inlet while the clean water fl ow is discharged from the cyclone tail pipe. Specifi cation Nominal Capacity 500 BPD Design Pressure 44 barg (900# ANSI) Design Temperature -20ºC/+130ºC Vessel Material 316L SS Corrosion allowance Nil Plates and Liner Material 316L SS Material Traceability DIN 50049 3.1B Pipework 90 bar Tractor T1 Hosing - hydrocarbon service, Valving ANSI B 16.34, manual Instrumentation Turbine Flowmeter (Halliburton MC-11 type) Pressure Gauges (Bourdon type) Paint Standard 3 coat external paint system Utility Requirements None Dimensions & Weights Dimensions 4000 mm (L) x 600 mm (W) x 1000 mm(H) Dry Weight 180 kg Operating Weight 200kg >>>
View the product on cyclotech.com Cyclotech Ltd
DIVERTER - KFDJ

DIVERTER - KFDJ

The KFDJ diverter system is used on platforms and jackup rigs to protect against shallow gas kicks during drilling operations. In the event of a shallow gas kick, the diverter is energized to seal around the drill pipe and divert the gas safely overboard. VetcoGray’s diverter systems are the dominate market leader due to a reliable, easy to use design, and long service life. Design Philosophy With the KFDJ diverter, the spacer spool and overshot packer assembly may be pulled or run without connecting or disconnecting the flowline, fill-up line and vent lines. Mudline suspension hangers and bit sizes up to 36.41" can be run without removing the diverter assembly. The diverter, spacer spool and overshot packer each fit through a 37-1/2" rotary table. Applications Jackup Platform Product Characteristics & Benefits Fixed support housing securely bolted to rotary beams providing fixed outlets for flow-line, fill-up line and vent lines Full range of insert packer sizes Support housing allows installation of outlets up to 20" diameter Minimum bore through the standard support housing is 36-1/2" ID for the 37-1/2" in rotary installation Overshot packer on the bottom of the diverter spacer spool assembly reduces the nipple-up time >>>
View the product on geoilandgas.com/vetcogray VetcoGray UK Ltd
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